集成质量保证的可编程顺序控制

2015年2月11日,上海 – 2015年3月9日-11日SIAF将于广州举行。奇石乐将展出maXYmos系列的最新产品,用于生产过程可视化和评估。奇石乐展位 (5.2馆C01号展位)将展出用于手动压机的maXYmos BL 2.2仪器,并进行现场演示。奇石乐也将展示升级版仪器maXYmos TL和该系列的最新版仪器,maXYmos NC。

 

手工操作过程的质量保证
maXYmos BL力 – 位移测量系统可以帮助制造商在手工压装过程中实现零缺陷生产。基于力 – 位移测量曲线,使制造过程可视化、并评估压装过程质量。一旦出现偏差可立即识别并分离次品,保证手工操作压装过程质量的一致性 – 质量不依赖单个操作人员。从而实现100%质量控制。

SIAF展会观众可以体验maXYmos BL的顺序器模式。该模式可以通过软件界面或触摸屏对每个工序进行个性化设置。11个数字输入和8个相应的数字输出可编程以便查询和输出相关过程状态。128个顺序单元可为各种测量任务编程。maXYmos BL逐步检查是否所有的条件都满足。通过这种方式,不仅可以控制生产过程也可检测好或坏的结果,并且也可推断每个程序所需质量是否达到,随后以图形形式表示结果。最终所需质量保证无需复杂的外部控制系统(PLC)。为了更新现有的手动压机、测量系统 – 包括顺序器模块 – 可作为整体改造方案提供。

 

一站式完整的力 – 位移测量系统
除了maXYmos BL,奇石乐也将在广州展出其顶级系统的新功能。maXYmos TL 1.1.4包含丰富的语言包,现在还包括日语、葡萄牙语和捷克语。此外,系统也提供快速备份功能,如通过USB或与maXYmos有关的计算机软件。新开发的电缆解决方案允许连接扭矩传感器。

“通过maXYmos产品系列,我们为过程优化和质量保证设立了工业标准”奇石乐的产品经理Jens. Hoeppner提到。“我们的客户喜欢使用这些系统并取得成功。由于底层技术的进一步开发,客户现在更受益于我们的专业技术,甚至是尚未熟悉的新产品。”

maXYmos NC进一步扩展了maXYmos系列,可以控制和监测机电数控压装系统。目前,XY顺序器结合机电数控压装模块可以评估和记录连接和压装过程,并可控制每个独立生产步骤的质量、部件或是完整产品。这意味着优化节拍可通过最大化重复精度实现。通过这种方式,可将故障停机时间降至最低, 提高加工设备的利用率,由此提升制造过程的生产率。

奇石乐邀请参观SIAF(2015年3月9日-11日)的观众参观我们的新品, 并在我们的展台(5.2馆C01展位)上演示如何使用maXYmos系列仪器。

媒体新闻

图文
图1:maXYmos系列的统一工作原理具有用户界面友好、直观、易操作的优点。maXYmos NC适合为机电数控压装系统提供快速操作和支持。
图2:maXYmos BL的顺序器模式允许顺序控制的过程控制编程。独立的顺序可根据不同的测量程序设置。
图3:使用压电式力传感器的力 – 位移测量系统用于手工操作压装。

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