过程可靠的批量生产和成本效益

温特图尔,2015年5月5日 – 在2015年5月20-23日的Chinaplas展会上,奇石乐将展出监测注塑成型过程质量的传感器和系统。参观的观众也可以看到最新开发的CoMo DataCenter 2.0(CDC),具有为CoMo Injection系统记录和评估生产数据的不同、复杂选项。


用于100%质量的集成过程监控
全面的过程监控追求的目标是:批量生产、零缺陷生产中的100%质量可以保证制造成本最低。奇石乐的传感器和系统将这一目标化为现实。他们测量和分析注塑成型的模腔压力,监控过程并快速分离次品。质量监控集成到实际注塑成型过程中带来了相当多的技术和经济优势,如降低成本、节约时间。奇石乐的产品可以降低次品成本。

 

多年来奇石乐一直为客户提供多种测量和分析模腔压力的传感器与系统。因为奇石乐对每类过程都能提供相应的传感器技术。使用奇石乐的模腔压力系统有助于全面控制注塑成型过程和实现零缺陷生产。生产过程中测量的模腔压力进程清晰地显示生产的模具零件的质量,因此可用于存档目的。

 

用户友好和效率
奇石乐对其产品持续深入开发,其技术创新不仅使应用更高效而且更简便。例如可更换电缆的微型模腔压力传感器。如果传感器电缆在注塑成型过程中损坏,用户可快速、简便地现场更换。这为采购备件中使用传感器和节约成本提供了更多的便利性。除了1毫米前端直径的6183C型压力传感器,2.5毫米前端直径的6182C型也配备了可更换电缆。这类传感器也可带具有传输电荷功能的套筒安装,完美适配每个注塑成型工具的特殊要求。这里,传感器的电荷信号无需电缆直接通过具有传输电荷功能的套筒传输到接触元件。这种安装可简单处理镶件的维护和维修。此外,具有传输电荷功能的套筒的安装孔的设计与制造也更简单,因为固定套筒可通过螺栓固定在传感器上不许单独固定在镶件上。

 

多通道数据管理与分析
新开发的CoMo DataCenter 2.0(CDC)不仅提供每个注塑成型机的状态概览,也提供生产监控和过程分析的选项,包括可移动设备。CDC链接用户的所有CoMo Injection系统,即使是在不同的生产基地,在同一个数据库中无缝组合与过程和质量相关的生产数据,无论是对于正在生产中的订单还是已完成的订单。这保证了数据的无线兼容 - 并满足客户对生产数据存档和可追溯性的不断增长的要求。

 

奇石乐将于2015年5月20 - 23日在广州的Chinaplas展会上展出完整监控注塑成型过程的产品,展位号为9.2馆F53展位


Download 媒体新闻 (PDF)

 

标题
图1:如果6183C型模腔压力传感器的电缆损坏,用户可在现场快速、简便地更换。
图2:CoMo DataCenter 2.0链接用户的所有CoMo Injection系统,即使是在不同的生产基地,在同一个数据库中无缝组合与过程和质量相关的生产数据,无论是对于正在生产中的订单还是已完成的订单。

 

Media contact
Simone Koch Divisional Marketing Manager IPC
Phone +41 52 2241 802
E-mail: simone.koch@kistler.com

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