奇石乐解决方案助您提高自动化生产效率

2017 28 日,上海 在今年 日至 日于上海举行的国际工业装配与传输技术展览会 (AHTE) 上,奇石乐将展示其全新的NCFR 压装模块,以及新一代 maXYmos 监测系统。这些创新产品作为优秀展品,充分体现了展会主题:自动化生产中的互连。

由于数字化的日渐普及以及机器与系统的日益网络化,工业 4.0 的愿景越来越重要 - 特别是在以技术作为重要驱动力的产业 - 如汽车工业领域。虽然如此,并非所有市场参与者都能认识到当下网络化为自动化生产带来的多种多样的可能性,也无法充分意识到生产过程的透明化所能带来的经济效益。作为过程监测系统的领军供应商,奇石乐参加本届 AHTE 设定了一个明确目标:围绕这一重要主题,通过优秀的产品来展示相关技术。对于压装、成型和测试等过程:从传感器到评估单元,奇石乐提供了可以准确映射所有过程的全套系统,而且由于采用了一致的操作原理,能够实现全球范围内的标准化比对和评估。

机电压装系统:奇石乐产品家族的新成员

奇石乐将展示 NCFR 压装模块除了传统的压装功能,该系统还可以控制压头进行旋转并测试扭矩甚至还可以边压边旋转。同 NC 压装系统全系列产品一样,奇石乐的新产品为用户提供了一系列优势:既操作简便又能同时保持高度的灵活性和出色的动态性 - 因此,同系列产品之间可快速有效地实现或简单或极为复杂的连接过程。由于产品使用伺服放大器,可以高度精确地控制所有横向运动。奇石乐的 NCFH 压装系统,其用户可以在不同测量范围之间切换,因此可以用同一个设备制造完全不同的组件。此外,系统的端到端标准化意味着用户在世界任何地方都能轻松找到零件。但是对于未来用户,最具有说服力的一点可能是:由于其出色的灵活性和低能耗,所有压装系统都有助于汽车行业和汽车配件领域不断降低其批量生产成本。

 maXYmos TL 1.4 maXYmos BL 2.3:新一代监测系统

奇石乐还将在其展位向观众重点展示新一代 maXYmos 监测系统,该等系统用于提供持续的、集成于过程中的质量保证。测量曲线的形状用于对单个工序、子组装生产线或整个生产线进行质量监测和控制。与成功的 maXYmos NC 系统一样,maXYmos 用户还可以通过为 maXYmos TL 1.4 和 BL 2.3 配置序列模式,测量多阶段生产过程(例如,包含连续交错步骤的生产过程)。对于用户来说,其优点显而易见:由于采用集成过程监控,无需昂贵的外部 PLC 编程来映射测试过程。借助于触摸显示屏上直观的用户界面,可以简便快捷地设置程序。即使是多阶段过程,也可以通过最大的重复精度实现最佳周期。由于这种控制方式已集成在过程中,系统为装配和测试生产线的高透明度奠定了基础,为整个生产设备提高成本效率铺平了道路。

4503B 型扭矩传感器:满足最高精度要求的耐用传感器

奇石乐还将在 AHTE 上展示最先进的高精度扭矩传感器技术:具备多项扩展功能的 4503B 型扭矩传感器。例如,这一新型传感器以磁感应技术代替了基于光栅的速度和角度感应技术。这大大提高了传感器在重污染工业环境中运行的可靠性,从而节省了宝贵的维护时间。扭矩传感器的电子元件也进行了优化,目前 4503B 用于高动态测量时的截止频率为 10 kHz。用户可以借助集成的数字低通滤波器自行调整截止频率值,第二测量范围可自由扩展到 1:10。4503B 型扭矩传感器的突出优势还包括测量范围广 (0.2 - 5,000 Nm)、集成速度/角度感应(最高达 819 2脉冲/转)和高至 50,000 转/分钟的高速版本。

请预留观展日期

如果您希望现场了解奇石乐的各种互联质量监测解决方案,立即报名获取免费门票并预约现场好礼!展会日期:2017 年 9 月 5 日至 8 日,上海国际工业装配与传输技术展览会 E6 馆 J01 展位。

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