Industrial signal conditioning for smart factory

Industrial signal conditioning for your smart factory

Direct conversion of analog measurement signals into digital data is a major step along the path to the smart factory in terms of Industry 4.0. Industrial signal conditioners or industrial charge amplifiers are core components of the piezoelectric measuring chain, so they too must be adapted to new conditions and requirements. While some applications call for a wide measuring range, in others, factors such as size or weight of a production part play a critical role – and all applications demand for reliable measurement results.

Digital solutions often achieve significant improvements compared with analog technology. Since speed and precision have been improving during the past years, however, users’ demands on digital solutions keep on growing as well. To enable you to integrate piezoelectric sensors and digitalize the measuring chain as desired, we have complemented our range of industrial signal conditioners by two worldwide unique devices.

The 5028A industrial signal conditioner with IO-Link from Kistler enables first steps towards the smart factory.

The 5028A industrial signal conditioner with IO-Link from Kistler: one more step towards the smart factory

ICAM – 100 percent analog and universal

This analog device is the pioneer among our industrial charge amplifiers. The 5073A oder ICAM (industrial charge amplifier manufacturing) features unsurpassed real-time transmission rates. It is suitable for a very wide and flexible measuring range and up to four measuring channels. ICAM is appropriate for applications with nearly any piezoelectric sensor. The output signals can be utilized to monitor, control and optimize industrial measurement processes.

Features:

  • Open measuring range 100 pC … 1000000 pC
  • Bandwidth ≈ 0 kHz up to 20 kHz
  • *Connector BNC / TNC / D-Sub 9p/15p
  • *Output Voltage / Current
  • Control via IO / RS232
Benefits

Suitable for time-critical applications due to the bandwidth up to 20kHz

Up to four channels can be configured individually and activated simultaneously with one single device

Easy integration via analog signal

Suitable for all piezoelectric sensors

dICA – maximal digitalization and top speed

The 5074A charge amplifier oder dICA (Digital Industrial Charge Amplifier) can be regarded as the digital counterpart of the 5073 analog industrial signal conditioner. Featuring a real-time data transmission rate, it is compatible with common Ethernet based networks and thus, particularly suitable for time-critical processes: for example, when it is about the ideal timing for switchover from speed control to pressure control of material injection during injection molding processes.

Features:

  • Open measuring range 20 pC … 1000000 pC
  • Bandwidth ≈ 0 kHz up to 20 kHz
  • Connector KIAG 10-32 UNF neg.
  • Interface: EtherCat, Ethernet/IP or ProfiNet
  • Features: Peak acquisition, Integral, Filter, etc.
Benefits

Suitable for time-critical applications due to real-time transmission

Process acquisition rates of up to 50kSps per channel

Control loops with up to 100 μs cycle times

Up to four channels can be configured individually and activated simultaneously with one single device

Acquisition of important additional values (peak values, integrals), on request in high resolution

Easy and reliable integration into common market-leading SPS systems

mICA – maximimum flexibility and compact dimensions

The small digital charge amplifer 5028A or mICA (miniature industrial charge amplifier) is suitable for use in a wide range of applications. It is particularly designed for production environments where miniaturized, moving elements of automation technology are applied, as in the case of robot arms: for example, in the medtech sector, packaging industry and the food and beverage sector. With just one measuring channel, mICA is exceptionally lightweight.
Featuring both analog and digital interfaces, this miniature industrial charge amplifier converts analog signals from piezoelectric sensors and delivers them as digital measurement data. Users who need higher transmission speeds can switch to analog mode. By enabling its seamless integration into nearly any production environment that supports IO link, low investment costs and added values, mICA facilitates first steps into your smart factory.

Features:

  • versions for 500, 5'000, 50'000, 500’000pC
  • adjustable analog output 4…100% of measuring range
  • bandwidth ≈ 0 kHz to 6.25 kHz
  • connector KIAG 10-32 UNF neg.
  • Interface: IO-Link
  • Settings: filter, time constant, scaling, etc.
Benefits

Ideal for moving mechanics (e.g. in medtech sector) due to miniature size (space-saving and lightweight)

Ideal for combination in systems with a wide variety of signal shapes

Communication down to field level

High-performance analog operation and IO‑Link Operation

Simple integration into all common IO-Link-capable systems

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