Integrated Joining System: fully integrated electromechanical joining modules, servo presses for low forces / 2168A

2168A
Caratteristiche/vantaggi principali
- Compact, fully integrated solution with servo amplifier, motor, and sensors in one device
- Standardized mechanical interface according to ISO 15552 for easy integration
- Easy installation thanks to integrated power electronics and safety
- Operation with safe, extra-low voltage (24 V and 48 V)
- Simple electrical connection via two plugged cables
- Suitable for push-pull applications
Structure:
The Integrated Joining System (IJSys, Type 2168A) electromechanical joining modules combines all components necessary for a reliable joining process – i.e., servomotor, servo amplifier, and sensors – in a compact and robust housing. The ball screw drive converts the rotary motion of the integrated servomotor into linear motion, enabling standard functions such as joining to block, position, and force-controlled joining, as well as movement to intermediate positions. Force is measured by the strain gauge sensor integrated into the flange, which is digitized directly in the unit. In addition to sensor and drive technologies, the safety technology required for operation is also integrated. Safe Torque Off (STO) and a holding brake with Safe Brake Control (SBC) are available for this purpose.
Operation, measurement, and evaluation:
In addition to the correct wiring of the safety technology, the logic must be supplied with 24 VDC and the power section with 48 VDC for operation. Communication with the joining module takes place in real time via EtherCAT. In addition to force-displacement information, control and status signals are also transmitted. In combination with a maXYmos NC process monitoring system (Type 5847 from variant C0 onwards), all known options for process control and monitoring are available. The fieldbus slave interfaces provided enable communication with the system via PROFIBUS, PROFINET, EtherNet/IP, or EtherCAT. The Ethernet interface can be used to transfer quality data via various protocols, as well as for visualization via VNC and data backups.
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