Injection molding of 3C electronics plastic parts

Kistler offers latest process monitoring solutions to improve plastics injection molding in the 3C electronics industries.

Process monitoring solutions for high precision

Every day, we support our customers in the 3C electronics industries in precision plastics processing, for example in plastics injection molding of small connectors or components for smartphones, tablets or keyboards. The quality requirements on injection molding of thin-walled, lightweight and small plastic parts featuring exact dimensions as well as bright and smooth surfaces are very high in the 3C industries. At the same time, cost efficiency, transparency and traceability have to be secured.

Our philosophy? Integrating quality assurance directly into the injection molding process which is the most efficient and reliable method of quality assurance for injection molding. That means accurate sensor technology to measure cavity pressure and temperature is positioned in the injection mold itself to identify deviations from the target condition. Set up your processes quickly and monitor them effectively with our process monitoring and assistance systems including highly advanced software solutions!

Realizing rapid, zero-defect series production of small, thin-walled, high-volume plastic components featuring exact dimensions and superior surface quality

It is our aim to enable superior outcomes in terms of production quality, productivity, transparency and traceability in the injection molding of 3C electronics plastic parts. We support you from the mold testing phase and the subsequent setup of series production processes through to production and product testing.

As your partner and expert in quality plastics injection molding for the 3C electronics industries, we provide you with efficient measurement solutions to monitor, control and optimize injection molding processes.

Advantages of our state-of-the-art solutions for quality injection molding in the 3C electronics industries

Guarantee and increase quality

Boost part quality

  • Monitor every produced part directly in the mold
  • Know the result before the part is ejected
  • Identify deviations from the target condition to detect bad parts in real time 
  • Control injection molding machine
Maximize efficiency

Maximize efficiency

  • Optimize the injection molding process in real time 
  • Reduce cycle time without compromising on quality 
Optimize resources

Optimize resources

  • Reduce scrap and save raw material and energy
  • Reduce tool wear 
  • Increase equipments’ OEE (Overall Equipment Effectiveness)
Ensure full traceability

Ensure full traceability

  • Transparency due to automated process monitoring and documentation of product quality and its decisive factors
  • Process data can be retrieved, reported and analyzed at any time

Best-in-class measurement solutions for quality injection molding in the 3C industries

Put your trust in our first-hand application know-how and the entire measurement chain that fits your needs. Our product portfolio is geared towards simplicity for the injection molding user.

Seeking for zero-defect mass production of small plastic parts?

Our injection molding experts are just a click away.

Monitoring plastics injection molding processes with ComoNeo – application-specific features for 3C industries

  • ComoNeoMULTIFLOW: Automatic hot runner balancing to gain efficiency (closed loop control)
  • ComoNeoSWITCH: Automatic switchover from speed control to pressure control in response to cavity pressure (closed loop control)
  • ComoNeoLDAP: automatic management of policies and users (User Management)
  • ComoNeoLOG: add-on software, computer-generated and time-stamped electronic record of all user activities (Audit Trail)
  • ComoNeoPREDICT: AI-based online quality prediction system for zero-defect production