What are the benefits of optical measuring systems?
Optical measurement processes are acknowledged to be very precise and fast – response times are short because measurement and digital transmission take place almost in real-time. These processes are suitable for accomplishing very complex and critical measuring tasks. Optical measurement processes can be used in many applications; one of their key advantages is that they are contact-free and therefore non-destructive – in other words, there can be no damage to the surface of the component.
Summary of universal advantages of optical measuring systems
- Contact-free measurements
- Non-destructive and wear-free measurements
- Very fast measuring speeds
- Suitable for all materials
- Inspection of surfaces and three-dimensional objects
Where are optical measurement methods used?
Optical measurement technology is suitable for a wide variety of applications: examples range from quality assurance in the manufacturing industry to speed limit enforcement for increased road traffic safety. A combination of optical and tactile measurement technologies opens up extensive scope for innovative developments. In the automotive industry, the spectrum includes full-vehicle measurements as well as cylinder pressure measurements.
Optical measurement technology for quality assurance in series production
100 percent monitoring with end-to-end traceability has become an essential tool to meet ever-increasing quality demands in the manufacturing industry. Some manufacturing environments even require surface quality inspections in the nanometer range. Various high-speed light-measuring methods are available, depending on the surface quality of the test objects.
These methods are suitable for inspecting matte (diffuse) surfaces:
- Triangulation systems (utilizing laser technology)
- Structured light projection systems
- Stereoscopy
These methods are suitable for inspecting shiny surfaces:
- Deflectometry (this method can be used to scan a whole vehicle)
- Interferometry
Optical measurement technology to monitor speed
Light-barrier measuring instruments provide an exceptionally fast and accurate way of measuring vehicle speeds. Multiple light sensors are arranged behind one another to generate several light barriers. As soon as a driver passes through a light barrier, the measuring instrument detects the vehicle and the driving speed is determined by means of a displacement-time calculation. If the speed limit is exceeded, at least one digital camera (depending on the system) is triggered automatically to capture an image.