Electromechanical NC joining modules NCFx Pro – servo presses for smart, high-precision joining with low to high forces / 2164A

The NC joining modules NCFx Pro, featuring a front-mounted force sensor, are particularly well-suited for force-monitored assembly and joining operations.

2164A

The NC joining modules NCFx Pro, featuring a front-mounted force sensor, are particularly well-suited for force-monitored assembly and joining operations.
Características/vantagens principais
  • Ram-mounted, smart strain gauge or piezoelectric force sensor incl. telemetry for highest accuracy
  • Overload capacity of nominal joining force by 20% for compression
  • Suitable for compression-tension applications
  • High movement speed for short cycle times
  • Variants with piezoelectric sensor: wide measuring range with 7 predefined force ranges

The NC joining modules NCFx Pro Type 2164A feature a particularly compact design, which enables a smaller center distance and significantly reduces space requirements. This facilitates integration into existing machine concepts – a clear advantage for plant manufacturers and system integrators. The sensor position directly on the ram enables precise force measurement directly in the joining process, either based on strain gauge or piezoelectric technology. Communication between the servo amplifier and the maXYmos NC process monitoring system (Type 5847C) takes place digitally via EtherCAT. Thanks to the plug and play functionality of maXYmos NC, the joining module is clearly identified; sensor and calibration values are transferred, and the servo amplifier is automatically parameterized. The measured values are transmitted without interference via telemetry and with high precision. The Ethernet interface can be used to transfer quality data via various protocols, as well as to perform visualizations via VNC and data backups. The electromechanical joining modules are used in a wide range of applications, including riveting, clinching, pressing in bearings, pins and electronic components, flanging, rolling, bonding, crimping, and sintering. They are also used to create clips and snap connections, as well as for caulking applications. In addition, the systems can also be used for testing processes such as spring testing.

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