Limited installation space, increasing system complexity and growing documentation requirements increase the integration effort and planning risk. At the same time, sensitive components must be joined reliably with reproducible force-displacement monitoring and cycle-accurate process data for approvals, audits and quality verification. Traditional solutions often reach their limits as operating costs and maintenance increase, while their controllability remains limited.
The Integrated Joining System (IJSys) combines all components of the joining process in one compact housing. Paired with the maXYmos NC system, it creates a continuous measuring chain up to process control, monitoring and evaluation in one system.
The system combines drive, control, sensors and functional safety in a single housing and therefore requires minimal space – ideal for particularly compact machine concepts. Thanks to clearly defined interfaces and the compact design, integration is both quick and easy, which contributes to a high level of planning and investment safety and minimizes risk. In addition, the system can optionally be operated without a separate control cabinet, which provides additional flexibility in the machine design.
By reducing rework and scrap, predictable unit costs can be achieved.
Fewer peripherals, lower running costs, lower total cost of ownership (TCO).
Low implementation costs for increased planning and investment security along entire assembly lines.
The Integrated Joining System reduces the required periphery and simplifies integration into the machine or system thanks to smart features.
The precise force-displacement control for stable joining processes is based on the parameters force, position and speed, as well as clearly defined limit values and reproducible process windows. The process data regarding force and displacement are recorded in real time so that deviations can be responded to quickly.
The Integrated Joining System measures the force-displacement values for each individual joining cycle. In combination with the maXYmos NC process monitoring system, the measurement data is collected, analyzed, documented and visualized. Thus, seamless traceability and auditability are ensured, and proof of performance and quality is provided.
