奇石乐智能辅助系统帮助注塑机创造更多附加值


The Smart Factory promises more process efficiency, better product quality and increased cost efficiency: benefits that are sure to inspire everyone. But the path to the Smart Factory is full of challenges. The essential requirement: consistent digitalization of industrial manufacturing. In injection molding production, intelligent assistance systems from Kistler simplify this complex undertaking. They help to optimize process steps and generate added value. Thanks to ComoNeo, the tailor-made system from Kistler for process monitoring and control, injection molders can successfully meet ever-increasing quality requirements.

Industry 4.0 is based on two objectives: production must constantly become leaner, and added value must increase continuously. It sounds simple and – thanks to smart displays and user interfaces – it also looks simple. But in fact, in-depth expertise is essential in order to connect large numbers of complex systems to create a networked factory. To meet this challenge, Kistler offers the ComoNeo assistance systems: a comprehensive package of intelligent solutions that make it far simpler for injection molders to achieve end-to-end digitalized production. High-precision sorting of good and bad parts (including scrap reduction), setting up a robust injection molding process or reproducing an established process on a new machine, with no previous knowledge of the subject: in all these situations and more, the systems provide indispensable assistance with controlling the entire manufacturing process, and they combine maximum functionality with simple system integration and operation. They focus precisely on the points where the greatest potentials for optimization are lying hidden.

ComoNeo from Kistler is integrated in the injection molding machine to boost product quality and efficiency.
The ComoNeo process monitoring system is integrated directly in the injection molding machine to ensure higher product quality and process efficiency.

智能工厂可带来诸多激动人心的优势,包括提高过程效率、产品质量、成本效率等。但是,通往智能工厂的道路布满挑战。智能工厂的基本要求是实现工业制造的统一数字化。在注塑成型生产中,奇石乐的智能辅助系统可协助优化生产过程的各个环节,并创造附加值,使这一挑战不再令人望而生畏。奇石乐针对过程监控和控制量身定制的ComoNeo系统,可协助注塑机成功满足市场对产品日益增长的质量要求。

工业4.0的两个基本目标,是生产不断精益化和附加值持续增加。这听起来很简单,在智能显示器和用户界面的助力下,看起来也很简单。但事实上,要连接大量的复杂系统,打造联网工厂,需要深入的专业知识。为了应对这一挑战,奇石乐提供了 ComoNeo辅助系统。该系统是一套全面的智能解决方案,可轻松实现端到端数字化的注塑机生产。用户无需具备相关知识,即可高度精确地分拣良品和次品(包括减少废品),建立健全的注塑成型工艺,或将既有工艺移植到新机器上。该系统可控制整个制造过程,提供不可或缺的辅助,不仅功能强大,而且系统集成和使用也很简单。该系统着眼于精准挖掘生产中隐藏的最大优化潜能。

分析和优化

注塑成型技术的关键参数是模腔压力。模腔压力的调整,是提高模具成本效率的关键。在整个注塑、压缩和保压阶段,操作人员可通过模腔压力曲线,可靠地确定零件质量受到的影响,如尺寸精度、表面质量、重量和成型率等特点。

视具体应用情况不同,ComoNeo辅助系统可监控和控制不同的模腔压力参数,以确保对过程的充分控制。在该系统的帮助下,用户可以直接在注塑机上执行详细的分析;并借助一体化全局速览面板快速查看生产过程。该系统为用户提供了一整套工具,可以有效降低废品率,优化生产流程,最大限度地提高收益率。

改进,绸缪于未雨

在整个生产过程中,借助数字辅助模腔压力监控技术, 奇石乐进一步推进了智能工厂全面网络化的起点,用户因此可以更早受益。这在实践中意味着什么?制造商可以在生产早期优化生产,从而消除后期可能产生的成本。例如,利用ComoNeoPREDICT 对质量进行在线预测,可以提前了解生产中每个零件的可靠情况,甚至可以预测零件的最终尺寸。这保证了制造商可以获得最佳的产品和最高的工艺可靠性,无需参考基于以往废品生产经验的各种数值。此类投资可以迅速获得回报,如降低人力费和材料费、节省时间等。

显而易见,确定限值是自动监控和分离废品的关键。ComoNeoGUARD辅助系统可以帮助用户高效、透明地设定废品限值。

ComoNeoRECOVER重启助手旨在将经过实践检验的注塑成型工艺复制到新机器上。它可以映射当前和以往经认可流程的参数,供新机器使用,同样可以最大程度减少废品、节省时间和提高过程可靠性。

按需组合的系统辅助

奇石乐的辅助系统广泛且多样化,虽然针对的是过程链上的不同节点,但目的始终如一——提高注塑成型生产的成本效率。这些系统,如ComoNeoGUARD、ComoNeoMERGE、ComoNeoMULTIFLOW、ComoNeoSWITCH、ComoNeoCOMPOSITE、ComoNeoRECOVER和ComoNeoPREDICT,恰似一支通力合作的团队,协助用户尽力优化注塑成型生产。这些辅助系统可以根据需要组合使用,满足特定需求。搭配ComoDataCenter数据处理平台使用时,它们可为用户提供重大机会,按目标实现生产过程优化、提高附加值。