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Software solutions for injection molders

Software solutions for data management and process optimization
Data management and process optimization

Kistler offers a portfolio of solutions to support the value chain in the injection molding process – ranging from sensor, installation and connection technology to process monitoring and control equipment as well as additional software solutions. 

Process data acquired via our monitoring systems contains valuable information. This data – which originates from production – provides the basis for injection molding manufacturers to reach reliable decisions. This is why the data also needs to be stored reliably and made available for visualization as well as further evaluation. Ideally, it is then used for documentation, continuous process optimization, and improvement of the injection molding production process. 

Modern database systems for process data are designed for large quantities of data, and they offer performance matched to their capacity. Machine learning algorithms are increasingly used to extract information based on extensive data: these algorithms also identify complex correlations in line with users' requirements, and process them according to users' specifications. Kistler offers appropriate software systems for all aspects of process data management in injection molding operations. Users of these solutions can be sure of maximum transparency – the key to arriving at sound and reliable decisions. 

Centralized quality documentation – AkvisIO IME

AkvisIO IME: process data management and digital quality assurance in injection molding with central storage, fast data access, multi-trend view

AkvisIO IME is a powerful software solution for process data management and digital quality assurance in injection molding processes. As a central platform for analysis and data management, it ensures transparency and efficiency.

Key benefits include:

  • Secure and scalable central storage for quality and process data from multiple applications.
  • Fast and intuitive access to historical data through advanced filtering and search capabilities.
  • Comprehensive availability of all measurement data, including overlay functionality for comparative analysis.
  • Multi-trend view for monitoring process KPIs and evaluation results, enabling effective production performance analysis and faster troubleshooting.
  • Advanced statistical process control (SPC) and quality performance analysis.
  • The archiving function reduces storage space requirements and serves as a backup.
  • The web-based user interface allows access from any location using a standard web browser.

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Optimal machine settings for stable processes – STASA QC Optimize

STASA QC Optimize: optimize machine settings in injection molding with automated design of experiments, simulation and documentation of quality data.

STASA QC Optimize serves to optimize machine settings in injection molding processes based on individually programmed quality parameters.

Key features include:

  • Automated determination of the correlation between control variables and quality characteristics
  • Systematic generation of experimental designs and evaluation of quality data
  • Determination of the optimal machine settings for the desired quality level and stable production processes
  • Simulation of the effects of changing control variables
  • Automated documentation of quality and settings
  • Intuitive user interface with assistance tools
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