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Joining involves the permanent connection of components. Kistler measurement technology is always used where solutions for particular applications have to be devised from the variety of different joining methods. One of our strengths is our ability to come up with customized solutions based on decades of experience of force measurement.
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Zero-defect production of thousands of individual parts every day demands reliable process control for monitoring and documenting the various steps involved. With its unique force measurement technology, Kistler helps industrial manufacturing achieve efficient monitoring, optimization and documentation of press-fit and joining processes. Our extremely robust yet compact quartz force sensors on the one hand, and process data acquisition and evaluation with the aid of our CoMo family on the other, are the twin pillars on which the implementation of your production objectives rests.
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NC Joining
Kistler's new generation of electromechanical NC joining modules NCFH Type 2151B…, Type 2152A… and Type 2153A… offers a particularly compact, high-precision system for a wide variety of force displacement monitored press-fitting and joining tasks. |
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 Spot Welding
Both standard products, such as the Typ 9831C... welding force calibration transmitter with Typ 5825A2 welding force monitor, and customized designs, like a load washer incorporated in a servomotor, are used. |
 Crimping and wobble riveting
One process monitoring parameter that determines the quality of the crimping is the force needed to plastically deform the conductor. Kistler offers different measurement solutions for monitoring the crimping process. |
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Advantages gained through process monitoring: - Zero defect production
- Reduced production costs through elimination of need to reject bad parts
- Long-term stability
- Defection of the following defects:
- Broken individual strands of copper wire
- Wire insulation not stripped properly
- Dimensional discrepancies in connector
- Crimping tool wear
- Incorrect crimping height set on press
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 Bonding
The particularly stringent requirements imposed on the reproducibility and reliability (standardly 99.98%) of the process demand an online process monitoring system to measure the bonding force. |
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